When it comes to tube fabrication, laser cutting remains a popular option due to accuracy and consistency.

　　Whether you are a professional in tube laser cutting or a hobbyist, this guide will take you through the most fundamental aspects of this fabrication technique.

　　From benefits, considerations during the fabrication process, and choosing a laser machine to common applications – all the information you need about laser cutting tubes is right here.

　　As the name suggests, tube laser cutting uses a series of beams to mark or cut tubes. It remains a popular tube cutting process due to its accuracy and consistency.

　　Unlike traditional cutting techniques, cutting tubes with a laser machine is a non-contact process. It guarantees many benefits – a reason most tube fabrication service providers are embracing the technology.

　　When it comes to fabricating tubes, laser cutting remains a popular technique. It offers many benefits compared to the traditional metal tube fabrication techniques:

　　Laser cutting leaves smooth edges on the surfaces. Therefore, you may not need additional surface finishing processes.

　　If you are working on metal tubes that require a high degree of precision or accuracy, then choose a laser cutter. You can cut a wide range of designs and patterns accurately.

　　Besides, it guaranteesa high degree of repeatability. Meaning, you can cut different patterns and designs repeatedly without compromising accuracy and dimensions.

　　Cutting tubes with a laser machine allows for a range of design flexibility. You can laser cut different patterns and complex shapes with a high degree of accuracy.

　　Even when you want to cut intricate patterns on your tubes, laser offers a perfect solution. It allows for unlimited possibilities in the tube fabrication process.

　　By laser cutting tubes, you are guaranteed low material waste. In the long run, this translates to significant cost savings due to low material wastage.

　　Laser cutting is a non-contact technique. That is, there is no point in your tooling system will be in direct contact with the material.

　　Therefore, there is virtually no tooling wear due to friction or any other shear forces. Additionally, as a non-contact cutting process, it leaves a superior surface finish.

　　Automation means a high degree of accuracy and consistency while reducing labor costs.

　　With years of experience, KDM remains one of the trusted laser tube cutting service providers in China. Having said that, there are several factors you should consider before hiring a tube laser cutting service provider:

　　The two available options are fiber laser and CO2 laser machines. The design of the tube laser cutter system depends on the type of profile you would like to cut. It could be through holes, cutting sections of stock material, or cutting channels for other processes.

　　With advanced laser cutters, they can handle different tube thicknesses for as low as 3/16”. The cut angle depends on the laser head. The head can have a degree of movement say – 5-axis depending on the design.

　　Additionally, laser cutters can handle both thin and large thicknesses.

　　Tube profile or cross-section will not affect the laser cutter’s performance. Laser machines can cut rectangular tubes, square tubes, or round tubes without any problem.

　　Laser tube cutters are known for their tight tolerances. With a laser cutter, you can achieve very tight tolerances such as ±0.005”.

　　For small holes, the tolerances can be tighter than – as low as ±0.003”. This is a clear indication of a high level of accuracy and precision. The same accuracy also works with laser cutting tubes with bends or corners, large tube laser cutting, or small tube laser cutting.

　　Laser cutting is a versatile technique that works well with most materials. Once you know the tube material types, you can easily choose the right laser machine and appropriate settings.

　　Depending on your tube fabrication needs, some common procedures on different materials include:Steel tube laser cuttingBrass tube laser cuttingCopper tube laser cuttingSteel tube laser cuttingStainless tube laser cuttingTitanium tube laser cutting, just to mention a few.

　　Tube laser cutting is a simple process. However, there are a few factors that will help in the successful fabrication process.

　　Let’s quickly look at some fundamental aspects:

　　Laser cutting is a versatile technique that can handle a wide range of materials. It does not matter whether you are handling steel or copper tubes. Laser cutter offer perfect tube cutting solution.

　　You will configure the right settings and deploy the laser cutter.

　　The best tube laser cutting machine should guarantee reliability and consistent results. There are two common laser cutting technologies:Fiber laser tube cutterCO2 laser tube cutting machine

　　When it comes to laser tube cutting, the two offer reliable cutting solutions.

　　Tube laser cutters depend on computer programs. It is these computer programs that direct the laser cutter functions such as cutting path.

　　During the programming stage, you will also indicate the cutting power and speed. All these determine the accuracy and efficiency of the laser cutting machine.

　　After configuring the setting, it initiates the cutting process which involves:Clamping the pipe tube in the right positionSwitch on the machine to start the cutting processLaser cuts the tube in a predefined pattern or sequenceAfter cutting the tub, you can subject it to post-processing procedures depending on the required specifications.

　　The tube laser cutting process is an important fabrication technique in many industries. Among the key industries that have benefited immensely from this laser technology include:

　　Airplane parts require precise fabrication. This makes laser cutting a perfect technology for creating holes through tubes.  The pressure, fuel, or air tubes are precisely fabricated to meet specific engine specifications in the aerospace industry.

　　From surgical equipment to machines used in the medical industry, tube laser cutting acts like a final or intermediary fabrication process. You can laser cut tubes for easier tube bending, tube drilling, or ready for other processes such as welding.

　　Today, we have many pieces of furniture made from tubes or pipes. From the back sections, legs, arms to other sections of the sofa set, metal tubes form an important part of the structure.

　　You can use a laser machine to cut through intricate patterns, form channels, or separate a piece of tube from the entire raw material. With this fabrication process, you can make tables, sofa sets, chairs, etc.

　　From bike frames, bike handles, motorcycle parts, hockey sticks, to golf equipment, metal tubes offer exceptional strength and durability. For easier and more accurate fabrication, we need a laser cutting machine.

　　Laser technology has greatly transformed the electrical and electronics industry. From electrical enclosure, tubular heat sink, cooling system, pressure systems, and other conduits are all made from tubes.

　　During tube fabrication, you will cut, redesign, shape, or weld these tube. This is where tube laser cutting comes in.

　　Whether you are in food, oil, chemical, pharmaceutical, automotive, or any other industry, fabricating tubes is a critical manufacturing process. It forms part of or the final stage in the manufacturing process.

　　Unlike plastic tubes, metal tubes are durable, long-lasting, and offer practical solutions in the entire manufacturing process.

　　Tube laser cutting offers an accurate fabrication process. With a laser cutter, you can handle a wide range of tubes. It does not matter whether laser tube cutting is a final process or an intermediate process in the fabrication process.

　　With high precision, accuracy, reliability, and low material wastage, laser cutters offer many benefits in the tube fabrication industry.

　　More resources:

　　The Comprehensive Guide For Sheet Metal Laser Cutting – Source: KDM

　　9 Practical Brass Cutting Techniques – Source: KDM